Quikchange.jpg (4665 bytes) CUT DOWN TIME BY 20%
INCREASE PLANT EFFICIENCY

...a rapid product changeover system that enables change from processing one pet food to another in minutes, not hours.

Click to enlarge Photo quikchg1.jpg (9793 bytes)
dgfood.jpg (11403 bytes)

Briefly, here's what happens in a typical QUIKCHANGE™ from Product A to Product B - all under complete computer control:

  • After the Surge Bin empties remaining raw ingredients of Recipe A into the Live Bin, it is shut down until ready for recharging with Recipe B.
  • Recipe A then moves through the Extruder Die and into the Cascade Dryer.
  • The Live Bin and Preconditioner are emptied of Recipe A as much as possible.
  • Recipe B follows after shutdown/recharging sequence.
  • Product AB is created via mixture of raw ingredients of Recipe A and B exiting in the Extruder Die.
  • After inspection or a control sensor determines the extrudate has progressed from Product AB to 100% Product B, the APM tracks Product AB separately from Product A through the dryer dump cycle.
  • At the exit of the dryer, Product AB is sent to the rework system and Product A moves on to downstream processing.
  • Product A and B are conveyed separately from the Cooler to packing bins.
Result: the processing system has been switched from production of Product A to Product B in less than 20 minutes (approximately the time to empty the DDC of Recipe A and recharge it with Recipe B) without requiring a system shutdown.

More information about our QuikChange Processing System